Pallet Flow Systems
Introducing the DeepFlo™ Pallet Storage System, the high density, first-in/first-out storage system that reduces your warehousing costs while it increases your total usable storage space. DeepFlo Storage Systems consist of two elements - a rack structure and dynamic flow components set at a constant pitch.
The DeepFlo System maximizes your storage density by putting gravity to work. The system's flow-through gravity-fed design allows pallet loads placed at the entry end of the system to flow under continuous speed control to the discharge end for convenient, timely removal. As a result, pallets automatically index for accumulation.
As pallets in different lanes are unloaded, those located behind move forward as replacements. If the storage lane, or stock keeping unit (SKU), is empty, the pallet load moves to the first position.
The DeepFlo System also transforms wasted aisle space into valuable FIFO storage, with flow lane depth limited only by the size of your building, so you can put nearly every foot of floor and air space to profitable use. It's as remarkable - and as effective - as it sounds.
Pallet flow systems are designed to interface with future equipment including AS/RS, WMS and Order Pick Modules. With over 30 years of experience DSS provides the most effective solutions to meet your warehousing needs.
DeepFlo Storage Systems Offer:
- The best component selection to move your product
- An affordable price
- A proven system
- Customer Service
Total System Concept
Top Left
Single-aisle push-in system provides four times the usable pallet picking faces as a drive-in rack system and twice as many as a two-aisle flow-through system.
Top Right
Two-aisle full pallet pick with one-deep fixed and six-deep DeepFlo System. Provides storage faces for slow-moving good and maximum pallet positions for fast-movers.
Middle
Two-aisle order-pick from single case flow or pallet flow rack for slow moving less than full pallet load applications. Three-deep push-in or eight-deep flow-through rack above order-pick aisle provides backup supply of full pallets. One-deep rack replenishes cases to the single-case order-pick flow rack.
Bottom
Two-aisle full pallet storage with two-level case order-pick system is ideal for applications requiring many order-pick faces.
DeepFlo Series 19
Skate Wheel Flow
DeepFlo® Series 19® is a medium duty flow rail designed for flow trough storage systems capable of handling pallet loads over 2,000 lbs.
- Flow wheels are zinc-plated, 1.9" diameter with a 5/8" crowned face.
- Load bearing capacity is conservatively rated at 100lbs. static.
- Inner and outer bearing races are hardened and pre-lubricated for operation in temperatures ranging from 150degress F to -30 Degrees F.
- Standard channels are 3" high x 1" flange x 12 gauge galvanized steel.
On special order a heavy duty 4-1/4" high x 1" flange x 12 gauge galvanized channel can be provided.
DeepFlo Series 30
Standard Pallet Flow for GMA
DeepFlo Series 30 are manufactured in single and double row configurations on 2”, 3” and 4” centers. Wheel options are Thermoplastic and Aluminum. Typical Pallet Weights: 200 lbs to 3000 lbs. DeepFlo Series 30 rails are specifically design to accommodate GMA type pallets (see GMA). When incorporated in a complete system, series 30 rails are capable of storing over (25) GMA pallets deep per came in a FIFO configuration. Standard GMA Pallets are widely used in the Food Industry. GMA is acumen for “Grocery Manufactures Association”. “Wrong-way” pallets have bottom boards perpendicular to the direction of flow.
DeepFlo® Series 30® is a heavy duty flow rail designed for flow through storage systems capable handling pallet loads from a few hundred pounds to over 4000 lbs.
Series 30 is ideally suited for PushBak and Order Pick systems that require flow lanes two, three and four deep and are manufactured in single and double row configurations.
Flow rails are pre-assembled standard 4'-0" and 8'-0" lengths with heavy duty flow wheels mounted in a single or double staggered configuration. Series 30® flow rails are available in various lengths with flow wheels mounted as required. Standard channels are 4" high x 1" flange x 12 gauge galvanized steel. Mounting holes are provided on bottom flange for easy insulation.
Series 30 rails are specifically designed to accommodate GNA type pallets. When incorporated into a complete system, series 30 rails are capable of storing over (25) GMA pallets deep per came in a FIFO configuration.
The number of flow rails required under each pallet depends on:
- Pallet weight
- Bottom boards surface
- Type of bottom boards (hard surface or soft wood)
- Bottom board thickness
When typical GMA pallets are used, standard rail configurations can be used:
- 200lbs - 2,000 lbs per pallet – (2) rails
- 2,000 lbs - 2,800 lbs per pallet – (3) rails
- 2,800 lbs - 3,500 lbs per pallet (4) rails
If weights fall between two ranges, other pallet and load conditions will be reviewed to assist in selecting the proper rail configuration.
Different pallet weights, within a given range, can be stored in the same lane.
View Series 30 Bar Grating Details View Series 30 Attachment Details
DeepFlo Series 45
MultiTrack Roller Flow
DeepFlo® Series 45® Flow Rail is a medium duty Flow Rail System for handling pallet loads up to 2500 lbs. Flow rail are pre-assembled in standard 4'-0" and 8'-0" lengths.
Standard Flow rollers are 1.9" diameter x 16 gauge x 4" long.
Options include:
- Zinc plating and polypropylene seal for wash down applications
- Roller length variance to match specific requirements
- A flanged bearing to provide load guidance.
Load bearing capacity is conservatively rated at 250 lbs. static. Inner and outer bearing races are hardened and pre-lubricated for operation in temperatures ranging from 150 degrees F to -30 degrees F.
Series 45® Flow Rails are available in various lengths with rollers amounted as required. Standard channels are 3" high x 1" flange x 12 gauge galvanized steel. On special order a heavy duty 4-1/4" high x 1" flange x 12 gauge galvanized channel can be provided. Mounting holes are provided on the bottom flange to permit easy installation.
Series 45 rails are specifically designed to accommodate all types of pallets. When incorporated into a complete system, Series 45 rails are capable of storing over (25) GMA pallets deep per lane in a FIFO configuration.
The number of flow rails required under each pallet depends on:
- Pallet weight
- Bottom boards surface
- Type of bottom boards (hard surface or soft wood)
- Bottom board thickness
When typical GMA pallets are used, standard rail configurations can be used:
- 200lbs - 2,000lbs per pallet – (2) rails
- 2,000lbs - 2,800lbs per pallet – (3) rails
- 2,800lbs - 3,500lbs per pallet (4) rails
If weights fall between two ranges, other pallet and load conditions will be reviewed to assist in selecting the proper rail configuration.
Different pallet weights, within a given range, can be stored in the same lane.
View Series 45 Mounting Details View Series 45 Speed Control 20 Direct View Series 45 Speed Control 50 Direct View Series 45 Speed Control 50 Indirect
DeepFlo Series 50
PushBak Cart
DeepFlo PushBak Cart systems offer a cost-effective option for Last-In, First-Out storage by storing your products on carts that roll back into racks that are two to six pallets deep. DeepFlo PushBak systems can increase the storage capacity of a standard rack system by as much as 75% and allow greater selectivity in LIFO rotation with a standard lift truck.
DeepFlo Series 70
Full Width Roller Flow
DeepFlo Series to Full Width Roller Flow Systems are designed to accomodate different sizes of stock stored on the same shelving system. The full-width rollers allow for large and small carton and pallet items to be integrated into one system. This is beneficial to warehouse facilities that store a variety of different products.
Full Width Rollers are typically from 35" to 50" with Hex 7/16" Hex Axles. Typical Pallet Weights: 200 lbs to 2500 lbs. Plastic Pallets use is increasing especially in the Food Industry due to the desire to reduce contamination and the ability to wash pallets.
DeepFlo Series 90
Captive/Slave Pallet Flow
DeepFlo Series 90 Captive/Slave Pallet Storage Systems allow maximum flexibility in design by allowing customized intersecting flow rails and vertical cascading 'Z' Rails. This allows for the efficient storage of a large number of items within a vertical rack space and allows you to maximize your usage of vertical storage space.
Slave Pallets and Captive Pallets are used for carrying non-conveyable pallets or item such as sacks, drums, bales, etc. DeepFlo Series 90 are manufactured on 4" and 6" centers. Typical Pallet Weights: 200 lbs to 3500 lbs. DeepFlo Series 90 rails are specifically designed to accommodate slave or captive pallets (see slave & captive). When incorporated in a complete system, Series 90 rails are capable of storing over (25) slave or captive pallets deep per lane in a FIFO configuration. Actual number of pallets per lane is only limited by the slope of 1/4" per floor and the building's clear (usable) ceiling height. LIFO configurations can be greater than (7) deep depending on the type of fork lift used, pallet weight, and floor conditions (wet, slick, ice etc.) the type of slave or captive pallets will vary depending on:
- pallet load weight
- storage conditions, wet or dry
- the possibility of interfacing with other existing pallet storage systems
- possible abuse received by fork trucks
- hand holds required
- wash down requirements
- special load requirements (drums)
Captive Pallet
Captive Pallets are used for storing either unitized or slip sheet loads with out a shipping pallet.
The standard system configuration of a DSS Series 90 System uses two (2) Flow Rails/Pallets. System entry & discharge areas often use cantilevered rail supports. Pallet weight should be from 200 lbs to 3,000 lbs per load. Different pallet weights can be stored in the same lane.
Slave Pallet
Slave Pallets are used for storing palletized loads on a throw away or light duty pallet that is not capable of supporting the load with-in the Flow System.
DeepTrak Carton Flow
DeepTrak Carton Flow is specifically designed to accommodate all types of products. When incorporated in a complete system, DeepTrak Carton Flow is capable of storing different weights and sizes in the same system.
The Roller centers and track width depends on:
- Carton Weights
- Carton Size
- Bottom conveying surface and rigidity of the carton
DeepTrak Construction
- Galvanized Side Frames are 2-3/16” high x 14 gauge
- Roller Nominal Lengths: 6”, 9”, 12” and 15”
- Rollers are ¾” diameter Aluminum
- Axles are 3/16” galvanized steel
DeepFlo Rack
DeepFlo Rack storage systems are essential to the safety and productivity of your storage facility. These systems are especially useful for organizations that carry large supplies of similar products, although they are a great solution for any First-In First-Out storage environment. DeepFlo Rack Systems put gravity to work in the organization of your inventory, greatly reducing the strain on warehouse employees and offering a flexible and organized solution for managing your product flow. We supply customized solutions tailored to your individual storage requirements and we can also help in the design your DeepFlo Pallet Rack Systems.
Rack Supported Buildings
Rack Supported Buildings are a cost effective approach to new construction with Special Tax Benefits. They maximize the storage space per cubic foot in your facility by integrating the warehouse system with the building's structure. We are experts in the planning and installation of Rack Supported Buildings and our engineers ensure you are prepared by coordinating every aspect of your construction project from conceptualization to coordination and construction.
Full pallet storage with order-pick is often incorporated into rack supported structures.
Automatic Storage and Retrieval (AS/RS)
Automatic Storage and Retrieval (AS/RS) systems are a cost-efficient way to maximize the productivity of your new storage facility. We are experienced in the design and installation of AS/RS including unit load systems, mini load systems and integrated storage systems.